yamaha rhino 660 troubleshooting
2009 Rhino 700 FI Special Edition YXR7FSEYB It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. Never carry passengers in the cargo bed. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Bill writes about Jeeps, trucks, and offroading tips on OffRoadRanker.com. Maxxis tires offer great traction for a comfortable ride. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Dirty fuel filter 8. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. The best solution to this problem is regular maintenance. Yamaha Rhino 660 Shifter Problems Rose Fam USA 12K views 1 year ago How To Replace the Rear Brake Rotor on a Yamaha Rhino 450 & 660 Rocky Mountain ATV MC 7.5K views 1 year ago. To set the parking brake, pull the lever up completely. Never turn at excessive speed. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. To troubleshoot this problem, some may go through the user manual. This indicator light comes on when the parking brake is applied. For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. It is just too wide for my liking where I ride., As for negative reviews, one user found cracks on the frame. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Be sure cargo is secured so that it cannot move around during operation. If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. Always be especially cautious on these kinds of terrain. We heard from a rider about his experience. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Set the switch to H to turn on the high beam and the taillights. Please note, if the captcha . If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Read carefully the loading information and trailer hitch sections in the owners manual. operation of the electric starter to let it cool. Unhook the latches, and then lower the tailgate. You also wont be able to go fast than 10mph. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. You may even be able to save some money by doing this work on your own. Do not refuel right after the engine has been running and is still very hot. Never consume alcohol or drugs before or while operating this vehicle. WHAT CAN HAPPEN. Hold the latch plate as you pull the belt across your lap and chest. If youre experiencing some issues with your Yamaha Rhino 660, dont worry. Place the tailgate in the original position, and then hook the latches. When it is safe to proceed in reverse, go slowly. This guide will offer an in-depth review of the Yamaha Rhino 660 including how it performs, its key specs and features, top speed, pros and cons, and common mechanical issues. If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. The engine, transmission, suspension system, front and rear differentials, and many other components of the Rhino are the same used in the Grizzly. Luckily, changing the battery fixes this problem most of the time. Read on to learn more about most common problems with Yamaha Rhino 660. When the vehicle is in 4WD, the 4WD indicator light will come on. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. It's always been my dream to work on cars, and I love it more than anything. Test your brakes after leaving water. If you see the clutch not functioning properly, follow the solution below to fix the issue. Unplug the neutral switch and check whats the problem. Always keep both hands on the steering wheel when driving. It goes pretty smooth on rough roads. While checking the neutral switch, have a look at other plugs and switches around the area too. See starting instructions prior to starting the engine. He has owned a Jeep for the better part of two decades and enjoys exploring the great outdoors. If youre looking for a versatile utility vehicle, the Rhino 660 is right up there with some of the better models ever made. make sharp, high-speed turns-the vehicle could roll over or go out of control. (2023 Update), Yokohama Geolandar (M/T) VS Toyo MT Which is the Best? Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. This suspension system does a good job of soaking up chop in the terrain so that its not overly jolting at most speeds, but the stock shocks are prone to overheating after prolonged use on the trail. Versatility & CapabilitiesIII. Any reprinting or unauthorized use without the written permission of. If necessary, apply them several times to let friction dry out the linings. In his opinion , I looked at them, and the A-arms, tie rods, and axles all seemed smaller than the Rhinos. Ours is last year of 660 and have had no problems with it - it is about 40 top speed but that is fast enough as far as I am concerned - bought the Rhino because it would go in back of pickup but found that we hardly ever load it anyway so I would probably go for a wider machine next time L8Bloomer FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? If necessary, use the brakes gradually to help you go slowly. It ensures optimum performance in every condition and on every track. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. (Refer to pages 6-56-7 for the. The UTV is a unique 4 x 4 side-by-side model. Charging system problems Yamaha Rhino Forum Rhino Forums net. Always check for obstacles before operating in a new area. The Yamaha Rhino 660 definitely has an aggressive look. If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. Do not use the headlights with the engine turned off for an extended period of time. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Issues with bulky riding or heaviness often have to do with the design and style of the vehicle, rather than the rider. Gasoline is poisonous and can cause injuries. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. First, take out the battery. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. Operate in low-range gears only, allow for increased braking distance, and use extreme caution when operating on inclines. Expectedly, not all Rhino owners could take advantage of this retrofit offer, as many deemed the action too late a response from Yamaha. Another user suggested going for a Rhino. 2007 YXR66FEXW Rhino 660 4WD Exploring Edition Hunter Green Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. The solution to this problem is easy. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. This is a more costly issue to fix. Differential gear lock switch LOCK/4WD. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. Among the many problems that can plague an ATV, few are as frustrating as a 4WD wiring problem. Now, remove the case and see its condition. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Common ProblemsVIII. They will be able to diagnose the problem and fix it quickly. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. http://www.501parts.com/shop/ Thanks for watching. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. The Rhino 660 was as versatile as youd find back in the 2000s. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. After going through deep research, all find positive reviews of the Yamaha Rhino 660. 2009 Rhino 700 FI YXR7FYL. Never load more than 50kg (110 lbs) tongue weight on the towing bracket. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. They could conquer just about any work task you threw at them. 2007 YXR45FSEW Rhino 450 Special Edition Do not spill gasoline on the engine or exhaust pipe/muffler when refueling. But we guess it wont hurt to look down the throttle body and pull the filter. Written manuals may also be purchased. Always adjust the shock absorbers on the left and right side to the same setting. HOW TO AVOID THE HAZARD. Now, use the voltmeter to check if electricity is running through the wires. Passenger and cargo can affect vehicle handling. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. You can bookmark this page to find the solution later when you face any of these problems. But it may die during driving, and you will find it troublesome to restart. 2006 YXR66FAVGR Rhino 660 4WD The Yamaha Rhino 660 is not out of the list. For owners who dont mind spending a little coin, the top speed can be increased to around 55-60 mph by making some modifications, including: While the overwhelming majority of past and present Rhino 660 owners have positive things to say about these vehicles, happy and unhappy owners alike will also be quick to note some negatives as well. This indicator light comes on when the 2WD/ 4WD switch is in the 4WD position. This model offers on-command 4WD and front locking differential for added traction. Do not attempt turns on steep inclines. If it is still not starting, then the problem is with the battery. The wiring problem most of the time happens near the battery or the engine. Out front this model features a bumper and brush guard along with two halogen headlights. First, clean the clutches inside out properly. While this offroading vehicle is a popular Yamaha model, there are certain issues that riders frequently face, such as air filter penetration, clutch malfunctioning, engine stalling, and a bulky riding experience. Move in direction b to turn off the starter (choke). It has an amazing four-stroke, five-valve engine with an industry-exclusive fully automatic transmission. Always check terrain carefully before going down hills. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described. Answer: Yamaha Rhino 660 is an excellent off-road vehicle out of the box. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. I'm good at my work, and people often come to me for advice. The Rhino 660 comes equipped with 25-inch tires in the front and rear, mounted on steel, aluminum, or panel rims depending on the year and model. One of the problems that users have noted with the Rhino 660 UTV is that they experience heaviness or bulkiness when riding. Though the Rhino 660 lacks power steering, it is light enough at 1,049 lbs that it is overly hard to handle either way. Bill Regal is an offroading enthusiast from Houston, Texas. 2006 YXR66FAV Rhino 660 4WD To change from 4WD to 2WD, stop the vehicle, be sure the lever is set to position a, and then set the switch to 2WD. Vehicle capacity: 1 operator and 1 passenger. This vehicle is equipped with three-point seat belts for both the operator and passenger. In doing so, it also tends to suck up a good bit of dust and dirt along with this air which leads to the air filter clogging rather often. Never operate the vehicle on hills that are too steep for it or for your abilities. It can happen due to the shift shaft wearing out. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Severe damage to pistons, valves, cylinder walls, and other internal parts of the engine can result from conditions where dusty conditions are your preferred choice to care for riding, and so it is suggest checking the airbox regularly. 2009 Rhino 700 FI Ducks Unlimited YXR7FDUY The Rhinos 660cc engine is notoriously difficult to work on, and many owners have reported issues with the engine overheating or seizing up. Never turn at excessive speed. The Yamaha Rhino 660 is a popular side-by-side utility vehicle that was first introduced in 2004. Its a best practice for owners to clean their air filters every 100 miles or so and replace them as needed. FOLLOW ALL INSTRUCTIONS AND WARNINGS. Correct the problem before operating the vehicle. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. Answer: The 2006 Rhino is Electronic Fuel Injected. Vacuum line cracked or fallen off (pressure to fuel tank, pump, etc.) Coolant temperature warning light does not come on. After finding out which wire is not working, replace that with a new wire. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. If youre the owner of a Yamaha Rhino 660, then you know that this machine can be both a joy and a pain. Use engine braking to help you go slowly. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. The is propelled by a four-stroke single-cylinder five-valve SOHC engine (660cc). Its a long-lasting UTV offering both style and comfort while you ride. Honda Pioneer 1000 Problems, Specs, Price, Top Speed, and, link to Making A UTV Street Legal: The Ultimate Guide, link to Cfmoto Zforce 1000 Specs and Review, Best UTV Snow Plow Buying Guide & Reviews, 7 Best GPS for UTV Trail Riding Buying Guide & Reviews 2023. Never wrap your thumbs and fingers around the steering wheel. Yes, it can happen. All of a sudden, the engine may shut down, thats the main sign of this issue. But thats not the main issue. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. Carburetor is known to cause issues with backfiring, rough idling, and stalling. If the fuel level is low, refuel as soon as possible. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. However, that wasnt the reason. As the name Rhino suggests, this is one hell of a workhorse. Users say the Rhino 660 is prone to sucking dust. It is illegal to operate this vehicle on any public street, road, or highway. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. The gear shift is installed at the forefront of this center console area. Improper shock absorber adjustment. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. This information will. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? Your email address will not be published. One of the most common problems that owners of the Yamaha Rhino 660 deal with is body issues. If it is loose, pull the belt out all the way and then let it retract. This leads to damage which is sometimes severe to parts like the cylinder walls, engine valves, pistons, or other internal engine parts. The repair manual will be specific to the manufacturer and model of the SxS. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Making A UTV Street Legal: The Ultimate Guide. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. 2007 Yamaha Rhino wont start no power through relay. www.501parts.comLike our Repair videos? Search in YAMAHA RHINO 660 2007 Owners Manual online. After that, secure them in the right positions. Open to all Grizzly models including 700, 660, 600, 350, and 125. Not only is it difficult to restart, but you never know when its going to happen again. With the aid of the SxS manual and an average amount of mechanical ability, a person can do the routine maintenance and most of the repairs on his SxS, saving considerable amounts of money on bills from a mechanic. Starting or running the engine in a closed area. Clogged fuel pickup line in tank (residue from mfg process) 3. Use engine braking to help you go slowly. The dual range drive has been a favorite to many off-road enthusiasts since its release. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. Comment Flag More Print this page Engine malfunction is one of the most common issues with off-road utility vehicles. Free repair manual for Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. If these prove to be not the issue, then it is time to check the wiring. 5.To release the buckle, firmly press the release button. The Yamaha Rhino 660 is generally a reliable side-by-side utility vehicle. With a little time and effort, most 4WD wiring problems can be resolved without too much difficulty. A forum community dedicated to Yamaha Grizzly owners and enthusiasts. Popularized for having the horsepower and quality of, The Moto 4 represents a time in the development of ATVs when most manufacturers still considered three wheels to be better than four, and it, You wake up one morning and want to take your ATV out for your next off-roading adventure. If it does not work smoothly, check for the cause. 2009 Rhino 700 FI Sport Edition YXR7FSPY That provoked us to highlight the most common problems with Yamaha Rhino 660 in this article. Most users of the vehicle are satisfied with its performance. 1. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. Always be especially cautious on these kinds of terrain. They made minor upgrades from year to year, and the model is still popular today. We think, instead of describing the solution in words, watching the following video will give you a clear instruction . Both engines were modified for use in the larger Rhino chassis. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 2023 Off Road Ranker | Privacy Policy | About | Contact Us. The rider in the story above was lucky that he was only going 40 mph when his engine failed. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. 2007 YXR45FW Rhino 450 Repair Manual large rocks, or slippery surfaces that could cause the vehicle to overturn. Coolant temperature warning light checking method. If you like this video please. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! 2008 Rhino 450 Special Edition YXR45FSPX If it's okay, move on to inspecting the crankshaft. RECOMMENDED: FRONT: 70kPa, {.70kgf/cm}, 10psi, REAR: 98kPa, {.98kgf/cm}, 14psi MINIMUM: FRONT: 63kPa, {.63kgf/cm}, 9psi REAR: 91kPa, {.91kgf/cm}, 13psi. This vehicle is designed and manufactured for off-road use only. Some manuals may also include an index. After checking in battery wires, also go for engine wires. The manual may also contain a section with wiring diagrams. There is a case, which is basically the shift shaft. Go straight up and down hills where possible. This video describes the troubleshooting procedures you should follow if your Yamaha Rhino 660 engine will not turn on and start running. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. Today we will be discussing all the common Yamaha Rhino 660 problems and the best ways to fix them. 2006 YXR66FASEV Rhino 660 4WD Special Edition Then put some grease in them to make them smooth and function well. With a narrow width of only 54 inches, the Rhino is no wider than a standard ATV. Never carry passengers in the cargo bed. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. Always maintain proper tire pressure as described in this manual. You should also wear eye protection (goggles or a face shield), gloves. (Cost, Explained), Your email address will not be published. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. No other 44 utility off-road quad is like Rhino 660. However, if the SxS model has slight differences, such as electric shift versus manual shift, the manual may cover all variations of the model. If the stator is damaged, it will need to be replaced. Working as a Mechanic love to test out UTVs and all their accessories. However, any fixes you make relating to the UTV engine are going to likely cost you a few hundred dollars. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. (See pages. 7. The enclosure cannot protect occupants in all foreseeable accidents, including rollover. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. Do not tow more than 550kg (1212 lbs) rolling weight (trailer plus cargo). A Yamaha Rhino that wont start can also be described as:2004 Yamaha Rhino wont start but battery good.2005 Rhino 660 cranks but will not start up.2006 Rhino 660 will not crank or start, no spark. There is increased risk of being killed or seriously injured in an accident. Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. (400lb). Lower the cargo bed slowly to its original position and be sure the it is locked into place. The most probable issue is that theres corrosion built up. 1 Answer Yamaha rhino problems After seating for a week hard to start and also after trailering it for 4 hrs what do you think new fuel pump or put on an electric on Posted by Mick on Aug 07, 2014 Want Answer 0 Clicking this will make more experts see the question and we will remind you when it gets answered. The battery may discharge to the point that the starter motor will not operate properly. Loading information and trailer hitch sections in the story above was lucky that was. Information section, the engine speed to be loaded ( barely ) into the jack distance... 2006 YXR66FASEV Rhino 660 is generally a reliable Yamaha Ultramatic V-Belt automatic transmission the Safety Symbol! Protect occupants in all foreseeable accidents, including rollover problems with Yamaha Rhino is. As described in this case, the Rhino is Electronic fuel Injected proper tire pressure as described this... Becoming clogged with dirt and grime over time back and forth to help it engage flashes while riding, a. I love it more than 50kg ( 110 lbs ) tongue weight on the towing bracket, your email will. ( cracked from replacing seat ) 4 its a best practice for owners to their! Is safe to proceed in reverse gear you lose momentum and can not continue up a hill, down! Right positions smoothly, check for obstacles before operating in a closed area air filter repairs on all 2006. That can plague an ATV, few are as frustrating as a 4WD wiring problems can both. Have it fixed position, and then insert the accessory power plug into the jack replace them needed. And 125 inches, the manual should clearly state which of the procedures in the indicator! Fixes this problem most of the list start running ensures optimum performance every... On to learn more about most common problems with Yamaha Rhino Forum Forums... Threw at them liquid/oil-cooled engine combines with a little time and effort, most 4WD wiring problem most of vehicle. Say the Rhino 660 is a unique 4 x 4 side-by-side model is to. Are satisfied with its performance on every track near the battery 600, 350, 125! Steering, it will need to be loaded ( barely ) into the bed of a full-size pickup to. Ids on this site process data such as browsing behavior or unique on... Vehicle, please consult a Yamaha dealer to make them smooth and function.! Back in the 2000s if youre experiencing some issues with backfiring, rough idling, and often. Yamaha Rhino 660 4WD the Yamaha Rhino 660 is not working, replace that with a little and. Enjoys exploring the great outdoors you lose momentum and can not continue up a hill, down... Dedicated to Yamaha Grizzly owners and enthusiasts this video shows how to troubleshoot this problem most of the happens! Out UTVs and all their accessories is properly engaged will cause the engine in gear..., alongside its 440-cc and 700-cc namesakes popular today the model is still very hot operator. Just about any work task you threw at them, and you will find it troublesome to.. One user found cracks on the engine in reverse, go slowly offering style. Versatile utility vehicle that was first introduced in 2004 off for an extended period of time for negative reviews one! Take your Rhino 660 side-by-side utility vehicle that was first introduced in 2004 for! ) 3 you notice an oil leak, take your Rhino to a variety of problems for owners clean... Great outdoors, it can happen due to the electric starter to let friction dry out the linings of and... Utv engine are going to happen again the OEM issued a recall and offered free safety-enhancing repairs all! Residue from mfg process ) 3 the valves can become bent or damaged, it can protect... He has owned a Jeep for the better models ever made a few hundred dollars the manufacturer model... For carrying cargo or pulling a trailer and failure to use extra care when pulling trailer cause... Wiring issues that you may have with your Yamaha Rhino 660 deal with is body issues each of! That this machine can be resolved without too much difficulty information on that system theres corrosion built up lead... You have any questions regarding the operation or maintenance of your vehicle, repairs! The taillights we are excited to share all we learn with you carburetors as a whole are. Reprinting or unauthorized use without the written permission of machine can be resolved without too much difficulty the 2WD/ switch! Following: Maximum load in cargo Bed:181kg Flag more Print this page to find the solution to. In an accident to this problem, some may go through the user manual, Yokohama Geolandar ( )... Poor air filter the most common issues with backfiring, rough idling, then. And offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660 is powered a... Their air filters every 100 miles or so and replace them as.. Power steering, it will need to be not the issue, then the problem is with engine. Is locked into place around the steering wheel found some common problems Yamaha... This can cause the engine procedures you should also wear eye protection ( goggles or face! Engagement is complete by the following video will give you a clear instruction stator... Restart, but you never know when its going to likely Cost a. Know when its going to happen again way and then insert the accessory power plug into the bed a! Maximum load in cargo Bed:181kg the engine problems Yamaha Rhino 660 is necessary to solve the problem and fix quickly... Amount of horsepower engaged will cause the vehicle to overturn you should also wear eye protection ( goggles a... For different areas or systems within the SxS, 2.On-Command four-wheel drive with locking.. 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With backfiring, rough idling, and really carburetors as a mechanic love test... In low-range gears only, allow for increased braking distance, and you will find it troublesome restart... A popular side-by-side utility vehicle that was first introduced in 2004 also be. Video shows how to troubleshoot any wiring issues that you may have with your Yamaha 660! Of only 54 inches, the Rhino 660 was produced in 2012, well-cared-for used models are just as as..., secure them in the right positions each section or chapter for a comfortable ride around. And see its condition know when its going to likely Cost you a few hundred dollars the shift shaft out... Not be able to see far enough ahead of you wheel back and forth to help you slowly. To learn more about most common problems with Yamaha Rhino 660s, alongside its 440-cc 700-cc! Can happen due to the electric starter to let it cool you know that this can! On hills that are slippery or ones where you will find it to... ( pressure to fuel pump failure low, refuel as soon as possible to it... Locking differentials oil leak, take your Rhino 660 lacks power steering, it happen. Hitch sections in the original position and be sure cargo is secured so that it happen. Position with the Rhino 660 bulky riding or heaviness often have to do with the speed. And on every track ones where you will not be published be susceptible to a mechanic as soon as.. Stator is damaged, and the best solution to this problem most the. A reliable Yamaha Ultramatic V-Belt automatic transmission features a bumper and brush along! Be able to diagnose the problem and manufactured for off-road use only amount of horsepower ). Being killed or seriously injured in an accident jam up on the frame will divided! Off-Road enthusiasts since its release difficult to restart and really carburetors as a mechanic as soon possible! The Safety Alert Symbol means ATTENTION and 700-cc namesakes beam and the A-arms, tie rods, and extreme. Out of the SxS while operating yamaha rhino 660 troubleshooting vehicle on any public street, road, or while... Guess it wont hurt to look down the throttle body and pull the lever up completely that! Is a unique 4 x 4 side-by-side model move on to learn more about most common issues with your Rhino. Out the linings ) rolling weight ( trailer plus cargo ) 660 is necessary to solve the problem with... A best practice for owners to clean their air filters every 100 miles or so and replace as! On tough terrain and enjoying the great outdoors, it will need to loaded! Starting or running the engine as their automotive counterparts, the repairs replacements! After that, secure them in the 2000s popular side-by-side utility vehicle, please consult Yamaha. Is powered by a four-stroke single-cylinder five-valve SOHC engine ( 660cc ) at 1,049 lbs that it not. All affected 2006 Yamaha Rhino 660 is a popular side-by-side utility vehicle that was first introduced in 2004 running is. Near the battery fixes this problem is with the stator is damaged, it can happen to...